OZARK, AL, USA
N6411V
CESSNA 172RG
THE INSTRUCTOR REPORTED THAT AFTER LEVELING AT CRUISE ALTITUDE A BURNING ODOR WAS DETECTED. A FORCED LANDING TO A HAYFIELD WAS BEGUN. DURING THE DESCENT OIL COVERED THE WINDSCREEN & THE ENGINE SEIZED. WHILE ON LANDING ROLL THE NOSE LANDING GEAR SHEARED. SUBSEQUENT EXAM OF THE ENGINE REVEALED THAT A PLUG WHICH HAD BEEN INSERTED IN ONE OF THE VACANT ENGINE COMPONENT DRIVE GEAR OPENINGS HAD NOT BEEN SAFETY WIRED. THE PLUG WAS FOUND IN THE BOTTOM OF THE ENGINE COWLING. THE ENGINE OIL HAD DRAINED OUT OF THE DRIVE OPENING WHEN THE PLUG FELL OUT WHICH RESULTED IN SEIZURE OF THE ENGINE.
INADEQUATE ENGINE OVERHAUL PROCEDURES WHICH ALLOWED THE INSTALLATION OF THE ENGINE PLUG WITHOUT SAFETY WIRE TO HOLD IT IN PLACE, AND WHICH RESULTED IN OIL STARVATION OF THE ENGINE.
Source: NTSB Aviation Accident Database
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